1911 Encyclopædia Britannica/Petroleum
PETROLEUM (Lat. petra, rock, and oleum, oil), a term which, in its widest sense, embraces the whole of the hydrocarbons, gaseous, liquid and solid, occurring in nature (see Bitumen). Here the application of the term is limited to the liquid which is so important an article of commerce, though references will also be made to natural gas which accompanies petroleum. Descriptions of the solid forms will be found in the articles on asphalt or asphaltum, albertite, elaterite, gilsonite, hatchettite and ozokerite. Particulars of the shales which yield oil on destructive distillation are given in the article on paraffin.
Ancient History.—Petroleum was collected for use in the most remote ages of which we have any records. Herodotus describes the oil pits near Ardericca (near Babylon), and the pitch spring of Zacynthus (Zante), whilst Strabo, Dioscorides and Pliny mention the use of the oil of Agrigentum, in Sicily, for illumination, and Plutarch refers to the petroleum found near Ecbatana (Kerkuk). The ancient records of China and Japan are said to contain many allusions to the use of natural gas for lighting and heating. Petroleum (“burning water”) was known in Japan in the 7th century, whilst in Europe the gas springs of the north of Italy led to the adoption in 1226 by the municipality of Salsomaggiore of a salamander surrounded by flames as its emblem. Marco Polo refers to the oil springs of Baku towards the end of the 13th century; the medicinal properties of the oil of Tegernsee in Bavaria gave it the name of “St Quirinus's Oil” in 1436; the oil of Pechelbronn, Elsass, was discovered in 1498, and the “earth balsam” of Galicia was known in 1506. The earliest mention of American petroleum occurs in Sir Walter Raleigh's account of the Trinidad pitch-lake in 1595; whilst thirty-seven years later, the account of a visit of a Franciscan, Joseph de la Roche d'Allion, to the oil springs of New York was published in Sagard's Histoire du Canada. In the 17th century, Thomas Shirley brought the natural gas of Wigan, in Shropshire, to the notice of the Royal Society. In 1724 Hermann Boernaave referred to the oleum terrae of Burma, and “Barbados tar” was then well known as a medicinal agent. A Russian traveller, Peter Kalm, in his work on America, published in 1748, showed on a map the oil springs of Pennsylvania, and about the same time Raicevich referred to the “liquid bitumen” of Rumania.
Modern Development and Industrial Progress.—The first commercial exploitation of importance appears to have been the distillation of the oil at Alfreton in Derbyshire by James Young, who patented his process for the manufacture of paraffin in 1850. In 1853 and 1854 patents for the preparation of this substance from petroleum were obtained by Warren de la Rue, and the process was applied to the “Rangoon oil” brought to Great Britain from Yenangyaung in Upper Burma. The active growth of the petroleum industry of the United States began in 1859, though in the early part of the century the petroleum of Lake Seneca, N.Y., was used as an embrocation under the name of “Seneca oil,” and the “American Medicinal Oil” of Kentucky was largely sold after its discovery in 1829. The Pennsylvania Rock Oil Company was formed in 1854, but its operations were unsuccessful, and in 1858 certain of the members founded the Seneca Oil Company, under whose direction E. L. Drake started a well on Oil Creek, Pennsylvania. After drilling had been carried to a depth of 69 feet, on the 28th of August 1859, the tools suddenly dropped into a crevice, and on the following day the well was found to have “struck oil.” This well yielded 25 barrels a day for some time, but at the end of the year the output was at the rate of 15 barrels. The production of crude petroleum in the United States was officially reported to have been 2000 barrels in 1859, 4,215,000 barrels in 1869, 19,914,146 barrels in 1879, 35,163,513 barrels in 1889, 57,084,428 barrels in 1899, and 126,493,936 barrels in 1906. From Oil Creek, development spread first over the eastern United States and then became general, subsequently embracing Canada (1862), recently discovered fields being those of Illinois, Alberta and California (44,854,737 barrels in 1908).
For about 10 years Pennsylvania was the one great oil producer of the world, but since 1870 the industry has spread all over the globe. From the time of the completion on the Baku field of the first flowing well (which was unmanageable and resulted in the loss of the greater part of the oil), Russia has ranked second in the list of producing countries, whilst Galicia and Rumania became prominent in 1878 and 1880 respectively Sumatra, Java and Borneo, where active development began in 1883, 1886 and 1896, bid fair to rank before long among the chief sources of the oil supplies of the world. Similarly, Burma, where the Burmah Oil Company have, since 1890, rapidly extended their operations, is rising to a position of importance. Oil fields are being continually opened up in other parts of the world, and vshilst America still maintains her position as the largest petroleum producer, the world's supplies are now being derived from a steadily increasing number of centres.
Physical and Chemical Properties.—Although our information respecting the chemical composition of petroleum has been almost entirely gained since the middle of the 18th century, a considerable amount of empirical knowledge of the substance was possessed by chemists at an earlier date, and there was much speculation as to its origin. In his Sylva sylvarum (1627), Francis Bacon states that “the original concretion of bitumen is a mixture of a fiery and watery substance,” and observes that flame “attracts” the naphtha of Babylon “afar off.” P. T. Macquer (1764), T. O. Bergman (1784) Charles Hatchett (1798) and others also expressed views with regard to the constitution and origin of bitumens. Of these early writers, Hatchett is the most explicit, the various bituminous substances being by him classified and defined. Jacob Joseph Winterl, in 1788, appears to have been the first to examine petroleum chemically, but the earliest systematic investigation was that carried out by Professor B. Silliman, Jun., in 1855, who then reported upon the results which he had obtained with the “rock oil or petroleum” of Venango county, Pennsylvania. This report has become a classic in the literature of petroleum.
The physical properties of petroleum vary greatly. The colour ranges from pale yellow through red and brown to black or greenish, while by reflected light it is, in the majority of cases, of a green hue. The specific gravity of crude petroleum appears to range from .771 to 1.06, and the flash point from below 0° to 370°F. Viscosity increases with density, but oils of the same density often vary greatly; the coefficient of expansion, on the other hand, varies inversely with the density, but bears no simple relation to the change of fluidity of the oil under the influence of heat, this being most marked in oils of paraffin base The calorific power of Baku oil appears to be highest, while this oil is poorest in solid hydrocarbons, of which the American petroleum's contain moderate quantities, and the Upper Burma oils the largest amount. The boiling point, being determined by the character of the constituents of the oil, necessarily varies greatly in different oils, as do the amounts of distillate obtained from them at specified temperatures. Even prior to the discovery of petroleum in commercial quantities, a number of chemists had made determinations of the chemical composition of several different varieties, and these investigations, supplemented by those of a later date, show that petroleum consists of about 84% by weight of carbon with 12% of hydrogen, and varying proportions of sulphur, nitrogen and oxygen. The principal elements are found in various combinations, the hydrocarbons of the Pennsylvania oils being mainly paraffins (q.v.), while those of Caucasian petroleum belong for the most part to the naphthenes, isomeric with the olefines (q.v).
Paraffins are found in all crude oils, and olefines in varying proportions in the majority, while acetylene has been found in Baku oil, members of the benzene group and its derivatives, notably benzene and toluene, occur in all petroleums. Naphthenes are the chief components of some oils, as already indicated, and occur in varying quantities in many others. Certain crude oils have also been found to contain camphenes, naphthalene and other aromatic hydrocarbons. It is found that transparent oils under the influence of light absorb oxygen, becoming deeper in colour and opalescent, while strong acidity and a penetrating odour are developed, these changes being due to the formation of various acid and phenylated compounds, which are also occasionally found in fresh oils. The residues from petroleum distillation have been shown to contain very dense solids and liquids of high specific gravity, having a large proportion of carbon and possessed of remarkable fluorescent properties. Natural gas is found to consist mainly of the lower paraffin's, with varying quantities of carbon dioxide, carbon monoxide, hydrogen, nitrogen and oxygen, in some cases also sulphuretted hydrogen and possibly ammonia. This mixture dissolves in petroleum, escaping when the oil is stored, and conversely it invariably carries a certain amount of water and oil, which is deposited on compression.
Occurrence.—Bitumen is, in its various forms, one of the most widely-distributed of substances, occurring in strata of every geological age, from the lowest Archean rocks to those now In process of deposition, and in greater or less quantity throughout both hemispheres, from Spitzbergen to New Zealand, and from California to Japan. The occurrence of commercially valuable petroleum is, however, comparatively limited, hitherto exploited deposits being confined to rocks younger than the Cambrian and older than the Quaternary, while the majority of developed oilfields have been discovered north of the equator.
The main requisites for a productive oil or gas field are a porous reservoir and an impervious cover. Thus, while the mineral ma be formed in a stratum other than that in which it is found, though in many cases it is indigenous to it, for the formation of a natural reservoir of the fluid (whether liquid or gas) it is necessary that there should be a suitable porous rock to contain it. Such a rock is typically exemplified by a coarse-grained sandstone or conglomerate, while a limestone may be naturally porous, or, like the Trenton limestone of Ohio and Indiana, rendered so by its conversion into dolomite and the consequent production of cavities due to shrinkage—a change occurring only in the purer limestones. Similarly it is necessary, in view of the hydrostatical relations of water and mineral oils, and the volatile character of the latter, that the porous stratum should be protected from water and air by an overlying shale or other impervious deposit. Water, often saline or sulphurous, is also found in these porous rocks and replaces the oil as the latter is withdrawn.
In addition to these two necessary factors, structural conditions play an important part in determining the accumulation of oil and gas. The main supplies have been obtained from strata unbroken and comparatively undisturbed, but the occurrence of anticlinal or terrace structure, however slightly marked or limited in extent, exerts a powerful influence on the creation of reservoirs of petroleum. These tectonic arches often extend for long distances with great regularity, but are frequently crossed by subsidiary anticlines, which themselves play a not unimportant part in the aggregation of the oil. Owing to difference of density the oil and water in the anticlines separate into two layers, the upper consisting of oil which fills the anticlines, while the water remains in the sync lines. Any as which may be present rises to the summits of the anticlines. When the slow folding of the strata is accompanied by a gradual local descent, a modified or “arrested” anticlinal structure, known as a “terrace” is produced, the up heaving action at that part being sufficient only to arrest the descent which would otherwise occur. The terraces may thus be regarded as flat and extended anticlines. They need not be horizontal. and sometimes have a dip of a few feet per mile, as in the case of the Ohio and Indiana oil fields, where the amount varies from one to ten feet. These slight differences in level, however, are found to have a most powerful effect in the direction already mentioned.
It is evident that accurate knowledge of the character and structure of the rock-formations in petroliferous territories is of the greatest importance in enabling the expert to select favourable sites for drilling operations, hence on well-conducted petroleum properties it is now customary to note the character and thickness of the strata perforated by the drill, so that a complete section may be prepared from the recorded data In some cases the depths are stated with reference to sea-level, instead of being taken from the surface, thus greatly facilitating the utilization of the records. Oil and gas are often met with in drilled wells under great pressure, which is highest as a rule in the deepest wells. The closed pressure in the Trenton limestone in Ohio and Indiana is about 200–300 ℔ per sq. in., although a much higher pressure has been registered in many wells. The gas wells of Pennsylvania indicate about double the pressure of those drilled in the Trenton limestone, 600–800 ℔ not being unusual, and even 1000 ℔ having been recorded The extremely high pressure under when oil is met with in wells drilled in some parts of the Russian oil fields is a matter of common knowledge, and a fountain or spouting well resulting therefrom is one of the “sights” of the country. A famous fountain in the Groznyi oil field in the northern Caucasus, which began to flow in August 1895, was estimated to have thrown up during the first three days 1,200,000 poods (over 4,500,000 gallons, or about 18,500 tons) of oil a day It flowed continuously, though in gradually diminishing quantity, for fifteen months; afterwards the flow became intermittent. In April 1897 there was still an occasional outburst of oil and gas.
Three theories have been propounded to account for this pressure.—
1. That it results from the weight of the overlying strata
2. That it is due to water pressure, as in artesian wells (“hydrostatic or “artesian” theory)
3. That it is caused by the compressed condition of the gradually accumulating gas.
Of these tie first has been proved untenable, and while in some instances (e.g. certain wells in Ohio), the second has held good, the third appears to be the most widely applicable.
The conditions of formation and accumulation of petroleum point to the fact that the principal oil fields of the world are merely reservoirs, which will become exhausted in the course of years, as in the case of the decreasing yield of certain of the American fields. But new deposits are continually being exploited, and there may be others as yet unknown, which would entirely alter any view that might be expressed at the present time in regard to the probable duration of the world's supply of oil and gas.
As already stated, every one of the great geological systems appears to have produced some form of bitumen, and in the following table an attempt has been made to classify on this basis the various localities in which petroleum or natural gas has been found in large or small quantities.—
Recent.—Lancashire (Down Holland Moss), Holland, Sweden, Sardinia, Kaluga (Russia), Red Sea, Mediterranean.
Pleistocene.—Schleswig-Holstein, Minnesota, Illinois, Louisiana
Pliocene.—Spain, Italy, Albania, Croatia, Hungary, Hesse, Hanover, Transcaspia, Algeria, Florida, Alabama, California, Mexico, Peru, Victoria, New Zealand
Miocene.—France, Switzerland, Spain, Italy, Sicily, Greece, Rumania, Turkey in-Europe, Styria, Slavonia, Hungary, Transylvania, Galicia, Lower Austria, Wurttemberg, Brandenberg, West Prussia, Crimea, Kuban, Terek, Kutais, Tiflis, Elizabetpol, Siberia, Transcaspia, Mesopotamia, Persia, Assam, Burma, Anam, Japan, Philippine Islands, Borneo, Sumatra, java, Algeria, Egypt, British Columbia, Alaska, Washington, California, Colorado, Texas, Louisiana, Barbados, Trinidad, Venezuela, Peru, South Australia, Victoria, New Zealand
Oligocene.—France, Spain, Greece, Rumania, Hungary, Transylvania, Galicia, Bavaria, Elsass, Rhenish Bavaria, Hesse, Saxony, Crimea, Daghestan, Tiflis, Baku, Alaska, California, Florida.
Eocene.—Devonshire (retinasphalt), France, Spain, Italy, Asia Minor, Montenegro, Bosnia and Herzegovina, Rumania, Dalmatia, Istria, Hungary, Transylvania, Galicia, Moravia, Bavaria, Elsass, Kutais, Armenia, Persia, Baluchistan, Afghanistan, Punjab, Assam, Sumatra, Algeria, Egypt, Maryland, Colorado, Utah, Nevada, California, Louisiana, Texas, Cuba, Colombia, Brazil.
Cretaceous.—Holland, France, Switzerland, Spain, Italy, Sicily, Greece, Hungary, Silesia, Moravia, Westphalia, Brunswick, Hanover, Schleswig Holstein, (German) Silesia, Poland, Kutais, Uralsk, Turkestan, Armenia, Syria, Arabia, Persia, Tunis, Egypt, West Africa, British Columbia, Alberta, Assiniboia, Athabasca, Manitoba, New jersey, South Dakota, Washington, Montana, Oklahoma, Utah, Wyoming, Colorado, California, New Mexico, Arkansas, Texas, Louisiana, Mexico, Hayti, Trinidad, Colombia, Argentina, New Zealand.
Neocomian.—Sussex, France, Switzerland, Spain, Hungary, Transylvania, Bukowina, Galicia, Hesse, Baden, Hanover, Brunswick, California, Texas, Mexico, Bolivia, Argentina
Jurassic.—Yorkshire, Somerset, Buckingham, France, Switzerland, Spain, Italy, Lower Austria, Baden, Elsass, Hesse, Hanover, Brunswick, Sizian, Titlis, Siberia, Persia, Madagascar, Alaska, Wyoming, Colorado, Mexico, Argentina
Triassic.—Yorkshire, Staffordshire, France, Portugal, Spain, Italy, Montenegro, Upper Austria, Tyrol, Bavaria, Wurttemberg, Baden, Elsass, Lothringen, Rhenish Bavaria, Rhenish Prussia, Hanover, Brunswick, Sweden, Spitzbergen, Punjab, China, Transvaal, Cape Colony, Connecticut, New jersey, Virginia, North Carolina, Wyoming, Argentina, New South Wales, Queensland.
Permian.—Yorkshire, Denbigh, Moravia, Bohemia, Baden, Saxony, Vologda, Afa, Kazan, Simbirsk, Samara, Kansas, Wyoming, Oklahoma, Texas (Permo-Carboniferous)
Carboniferous.—Scotland, North of England, and Midlands, Wales, France, Belgium, Carniola, Moravia, Elsass, Saxony, Perm, Sizran, China, Cape Colony, Nova Scotia, Newfoundland, Pennsylvania, West Virginia, Ohio, Michigan, Indiana, Illinois, Iowa, Missouri, Tennessee, Kentucky, Alabama, Kansas, Arkansas Colorado, Oklahoma, Tasmania, Victoria (Permo-Carboniferous), West Australia (Permo-Carboniferous)
Devonian.—Scotland, Devonshire, Spain, Hanover, Archangel, Vitebsk, Athabasca, Mackenzie, Ontario, Quebec, New Brunswick, Newfoundland, New York, Pennsylvania, West Virginia, Ohio, Michigan, Wisconsin, Kentucky.
Silurian.—Shropshire, Vales, Bohemia, Sweden, Esthonia, Manitoba, Ontario, Quebec, Newfoundland, New York, Pennsylvania [?], Ohio, Michigan, Indiana, Illinois, Minnesota, Tennessee, Kentucky, Georgia, Alabama, Oklahoma, New Mexico, New Caledonia
Cambrian.—Shropshire, New York
Archean.—France, Norway, Sweden, Ontario.
In this list, while certain occurrences in rocks of undetermined age in little-known regions have been omitted, many of those included are of merely academic interest, and a still larger number indicate fields supplying at present only local needs. All have been arranged in geographical order without reference to productive capacity or importance. It should be pointed out that the deposits which have been hitherto of chief commercial importance occur in the old rocks (Carboniferous to Silurian) on the one hand, and in the comparatively new Tertiary formations on the other, the intermediate periods yielding but little or at any rate far less abundantly.
Origin.—The question of the origin of petroleum (and natural gas), though for the first half of the 19th century of little more than academic interest, has engaged the attention of naturalists and others for over a hundred years As early as 1804, Humboldt expressed the opinion that petrol cum was produced by distillation from deep-seated strata, and Karl Reichenbach in 1834, suggested that it was derived from the action of heat on the turpentine of pine trees, whilst Brunet, in 1858, adumbrated a similar theory of origin on the ground of certain laboratory experiments The theories propounded may be divided into two groups, namely, those ascribing to petroleum an inorganic origin and those which regard it as the result of the decomposition of organic matter.
M. P. E. Berthelot was the first to suggest, in 1866, after conducting a series of experiments, that mineral oil as produced by purely chemical action, similar to that employed in the manufacture of acetylene. Other theories of a like nature were brought forward by various chemists, Mendeléeff, for example, ascribing the formation of petroleum to the action of water at high temperatures on iron carbide in the interior of the earth.
On the other hand an overwhelming and increasing majority of those who have studied the natural conditions under which petroleum occurs are of opinion that it is of organic origin. The earlier supporters of the organic theory held that it was a product of the natural distillation of coal or carbonaceous matter, but though in a few instances volcanic intrusions appear to have converted coal or allied substances into oil, it seems that terrestrial vegetation does not generally give rise to petroleum Among those who have considered that it is derived from the decomposition of both animal and vegetable marine organisms may be mentioned. P. Lesley, E. Orton and S. F. Peckham, but others have held that it is of exclusively animal origin, a view supported by such occurrences as those in the orthoceratities of the Trenton limestone, and by the experiments of C. Engler, who obtained a liquid like crude petroleum by the distillation of menhaden (fish) oil. Similarly there is a difference of opinion as to the conditions under which the organisms have been mineralized, some holding that the process has taken place at a high temperature and under great pressure; but the lack of practical evidence in nature in support of these views has led many to conclude that petroleum, like coal, has been formed at moderate temperatures, and under pressures varying with the depth of the containing rocks This view is supported by the fact that petroleum is found on the Sardinian and Swedish coasts as a product of the decomposition of seaweed, heated only by the sun, and under atmospheric pressure.
Consideration of the evidence leads us to the conclusion that, at least in commercially valuable deposits, mineral oil has generally been formed by the decomposition of marine organisms, in some cases animal, in others vegetable, in others both, under practically normal conditions of temperature and pressure.
Extraction (Technically termed Production.)—The earliest system adopted for the collection of petroleum appears to have consisted in skimming the oil from the surface of the water upon which it had accumulated, and Professor Lesley states that at Paint Creek, m Johnson county, Kentucky, a Mr George and others were in the habit of collecting oil from the Early Methods. sands, “by making shallow canals 100 or 200 ft. long, with an upright board and a reservoir at one end, from which they obtained as much as 200 barrels per year by stirring the sands with a pole.” It is said that at Echigo in Japan, old wells, supposed to have been dug several hundred years ago, are existent, and that a Japanese history—called Kokushiryaku, states that “burning water” was obtained in Echigo about A.D. 615.
The petroleum industry in the United States may be considered to date from the year 1859, when the first well avowedly drilled for the production of oil was completed by E. L. Drake. The present method of drilling as been evolved from the artesian well system previously adopted for obtaining brine and water. The drilling of petroleum wells is carried on The United States. by individuals or companies, either on lands owned by them, or on properties whose owners grant leases, usually on condition that a certain number of wells shall be sunk within a stated period, and that a portion of the oil obtained (usually from one-tenth to one-fourth) shall be appropriated as royalty to the lessor. Such leases are often transferred at a larger royalty, especially after the territory has been proved productive. The “wild-cat” wells, sunk by speculators on untested territory or on lands which had not previously proved productive, played an important part in the earlier mapping out of the petroleum fields. To discourage the sinking of wells on land immediately adjoining productive territory, it has been usual to drill along the borders of the land as far as practicable, in order to first obtain the oil which might otherwise be raised by others, and on account of the small area often controlled by the operator, the number of wells drilled has frequently been far in excess of the number which might reasonably be sunk Experience has proved that in some of the oil fields of the United States one well to five acres is as close as they should be drilled.
After the selection of the site, the first operation consists in the erection of the rig. The chief portion of this rig is the derrick, which consists of four strong uprights or legs held in position by ties and braces, and resting on strong wooden sills, which are preferred, as a foundation, to masonry. For drilling the deeper wells, the derrick, on accountOil Derrick. of the length of the “string” of drilling tools, is usually at least 70 ft. high about 20 ft. wide at the base, and 4 ft. wide at the summit. The whole derrick is set up by keys, no mortices or tenons being used, and thus the complete rig may be readily taken down and set up on a new site The samson-post, which supports the walking beam, and the jack-posts, are dove-ta1led and keyed into the sills The samson-post is placed flush with one side of the main sill, the band-wheel jack-post being flush with the other side, so that the walking-beam, which imparts motion to the string of tools, works parallel with the main sill.
The boiler generally used is of the locomotive type and is usually stationary though sometimes a portable form is preferred. It is either set in the first instance at some distance from the engine and well or is subsequently removed sufficiently far away before the drill enters the oil-bearing formation, and until the oil and gas are under control, in order to minimize the risk of fire. A large boiler frequently supplies the engines of several wells The engine, which is provided with reversing gear, is of 12 or 15 horse-power and motion is communicated through a belt to the band-wheel, which operates the walking-beam by means of a crank. The throttle valve is opened or closed by turning a grooved vertical pulley by means of an endless cord, called the telegraph, passing round another pulley fixed upon the “headache-post,” and is thus under the control of the driller working in the derrick. The headache-post is a vertical wooden beam placed on the main sill directly below the walking-beam, to receive the weight of the latter in case of breakage of connexions The position of the reversing link is altered by means of a cord, passing over two pulleys, fixed respectively in the engine-house and on the derrick. At one end of the band-wheel shaft is the bull rope pulley, and upon the other end is a crank having six holes to receive a movable wrist-pin, the length of stroke of the walking-beam being thus adjusted. The revolution of the bull-wheels is checked by the use of a powerful hand brake.
The band-wheel communicates motion to the walking-beam, while drilling is in progress, through the crank and a connecting rod known as the pitman; to the bull-wheels, while the tools are being raised by the bull-rope; and to the sand-pump reel, by a friction pulley, while the sand-pump is being used. It is therefore necessary that the machinery should be so arranged that the connexions may be rapidly made and broken. The sand-pump reel is set in motion by pressing a lever, the reel being then brought into contact with the face of the band-wheel The sand-pump descends bw gravitation and its fall is checked by pressing back the lever so as to throw the reel against a post which serves as a brake.
The drilling tools are suspended by an untarred manila rope 2 in. in diameter, passing from the bull-wheel shaft over a grooved wheel known as the crown-pulley, at the summit of the derrick. The string of drilling tools consists of two parts separated by an appliance known as the jars. This piece of apparatus was introduced by William Morris in 1831,Drilling Tools. and consists of a long double link with closely-fitting jaws which, however, slide freely up and down. It may be compared to a couple of elongated and flattened links of chain. The links are about 30 in. long and are interposed between the heavy iron auger stem carrying the bit and the upper rod, known as the sinker-bar. Their principal use is to give a sharp jar to the drill on the upstroke so that the bit is dislodged if it has become jammed in the rock. In addition to the appliances mentioned the tools comprise reamers to enlarge the bore of the well, the winged-substitute which is fitted above the bit to prevent it from glancing off, and above the round reamer to keep it in place, a temper-screw with clamps and wrenches. Sand-pumps and bailers are also required to remove detritus, water and oil from the bore-hole.
The action of the jars and temper-screw has been described by John F. Carll as follows: “Suppose the tools to have been just run to the bottom of the well, the jars closed and the cable slack. The men now take hold of the bull-wheels and draw up the slack until the sinker-bar rises, the ‘play’ of the jars allowing it to come up 13 in. without disturbing the auger-stem. When the jars come together they slack back about 4 in., and the cable is in position to be clamped in the temper-screw. If now the vertical movement of the walking-beam be 24 in, when it starts on the up-stroke the sinker-bar rises 4 in., and the cross-heads come together with a smart blow, then the auger-stem is picked up and lifted 20 in On the down stroke, the auger-stem falls 20 in., while the sinker bar goes down 24 in. to telescope the jars for the next blow coming up. A skilful driller never allows his jars to strike on the down stroke, they are only used to jar down when the tools stick on some obstruction in the well before reaching the bottom, and in fishing operations. An unskilful workman sometimes ‘loses the jar’ and works for hours without accomplishing anything. The tools may be standing at the bottom while he is playing with the slack of the cable or they may be swinging all the time several feet from the bottom. As the jar works off, or grows more feeble, by reason of the downward advance of the drill, it is ‘tempered’ to the proper strength by letting down the temper-screw to give the jars more play. The temper-screw forms the connecting link between the walking-beam and cable, and it is ‘let out’ gradually to regulate the play of the jars as fast as the drill penetrates. When its whole length is run down, the rope clamps play very near the well-mouth. The tools are then withdrawn, the well is sand-pumped, and preparations are made for the next ‘run.’ ”
The ordinary sand-pump or bailer, consists of a plain cylinder of light galvanized iron with a bail at the top and a stem-valve at the bottom. It is usually about 6 ft. in length but is sometimes as much as 15 or 20 ft., and as its valve-stem projects downwards beyond the bottom, it empties itself when rested upon the bottom of the waste trough.
The operation of drilling is frequently interrupted by the occurrence of an accident, which necessitates the use of fishing tools. If the fishing operation is unsuccessful the well has to be abandoned, often after months of labour, unless it is found possible to drill past the tools which have been lost. In readiness for a fracture of the drilling tools or of the cable, special appliances known as fishing tools are provided. These are so numerous and varied m form that a description would be impossible within the scope of this article. The fishing tools are generally attached to the cable, and are used with portions of the ordinary string of tools, but some are fitted to pump-rods or tubing, and others to special rods.
The drilling of a well is commonly carried out under contract, the producer erecting the derrick and providing the engine and boiler while the drilling contractor finds the tools, and is responsible for accidents or failure to complete the well. The drilling “crew” consists of two drillers and two tool-dressers, working in pairs in two “tours” (noon toDrilling the Well. midnight and midnight to noon).
The earlier wells in Pennsylvania consisted of three sections, the first formed of surface clays and gravels, the second of stratified rocks containing water, and the third of stratified rocks, including the oil-sands, usually free from water. The conductor, which was a wooden casing of somewhat greater internal diameter than the maximum bore of the well, passed through the first of these divisions, and casing was used in the second to prevent percolation of water into the oil bearing portion. In later wells the conductor has been replaced with an 8-in. wrought-iron drive-pipe, terminating in a steel shoe, which is driven to the bed-rock, and a 778-in. hole is drilled below it to the base of the lowest water-bearing stratum. The bore is then reduced to 558 in., and a bevelled shoulder being made in the rock, a 558 in. casing, having a collar to fit water-tight on the bevel shoulder, is inserted The well is then completed with a 512 in. bit. As the water is shut off before the portion of the well below the water bearing strata is bored the remainder of the drilling is conducted with only sufficient water in the well to admit of sand-pumping. The drill is thus allowed to fall freely, instead of being partly upheld by the buoyancy of the water, as in earlier wells.
Wells in Pennsylvania now range in depth from 300 ft. to 3700 ft. Four strings of iron casing are usually employed, having the following diameters: 10 in, 814 in., 614 in. and 5 in., the lengths of tube forming the casing being screwed together. Contractors will often undertake to drill wells of moderate depth at 90 cents to $1 per foot, but the cost of a deep well may amount to as much as $7000.
The rotary system of drilling which is in general use in the oilfields of the coastal plain of Texas is a modification of that invented by Fauvelle in 1845, and used in the early years of the industry in some of the oil-producing countries of Europe. It is one of the most rapid and economical which can be employed in soft formations, but where hard rock Rotary System. is encountered it is almost useless. The principle of this system consists essentially in the use of rotating hollow drilling rods or casing, to which is attached the drilling-bit and through which a continuous stream of water, under a pressure of 40 to 100 ℔. per sq. in., is forced.
The yield of petroleum wells varies within very wide limits, and the relative importance of the different producing districts is also constantly changing. I. C. White, state geologist of West Virginia, estimates that in fairly good producing sand a cubic foot of rock contains from 6 to 12 pints of oil. He assumes that in what is considered a good producing Yield of Wells. district the amount of petroleum which can be obtained from a cubic foot of rock would not be more than a gallon, and that the average thickness of the oil-bearing rock would not exceed 5 ft. Taking these figures as a basis, the total yield of oil from an acre of petroliferous territory would be a little over 5000 barrels of 42 U.S. gallons.
A flow of oil may often be induced in a well which would otherwise require to be pumped, by preventing the escape of gas which issues with the oil, and causing its pressure to raise the oil. The device employed for this purpose is known as the water-packer, and consists in its simplest form of an india-rubber ring, which is applied between the tubing and the well-casing, so that upon compression it makes a tight joint. The gas thus confined in the oil-chamber forces the oil up the tubing.
For pumping a well a valved working-barrel with valved sucker is attached to the lower end of the tubing, a perforated “anchor” being placed below. The sucker carries a series of three or four leather cups, which are pressed against the inner surface of the working barrel by the weight of the column of oil. The sucker is connected by a string of sucker-rods with the walking beam. There is usually fixed above the sucker a short iron valve-rod, with a device known as a rivet-catcher to prevent damage to the pump by the dropping of rivets from the pump-rods.
On the completion of grilling, or when the production is found to decrease, it is usual to torpedo the well to increase the flow. The explosive employed is generally nitroglycerin, and the amount used, has been increased from the original 4 to 6 quarts to 60, 80, 100 and even 200 quarts. It is placed in tin canisters of about 312 to 5 in. in diameter and Torpedoing Wells. about 10 ft in length The canisters have conical bottoms and fit one in the other. They are consecutively filled with nitroglycerin, and are lowered to the bottom of the well, one after the other, by a cord wound upon a reel, until the required number have been inserted. Formerly the upper end of the highest canister was fitted with a “firing-head,” consisting of a circular plate of iron, slightly smaller than the bore of the well, and having attached to its underside a vertical rod or pin carrying a percussion cap. The cap rested on the bottom of a small iron cylinder containing nitroglycerin. To explode the charge an iron weight, known as a go-devil, was dropped into the well, and striking the disk exploded the cap and fired the torpedo. Now, however, a miniature torpedo known as a go-devil squib, holding about a quart of nitroglycerin, and having a firing-head similar to that already described, is almost invariably employ ed. The disk is dispensed, with, and the percussion cap is exploded by the impact of a leaden weight running on a cord. The squib is lowered after the torpedo, and, when exploded by the descent of the weight, fires the charge. It must be borne in mind that although the explosion may increase the production for a time, it is by no means certain that the actual output of a well is increased in all such cases, though from some wells there would be no production without the use of the torpedo.
The petroleum industry in Canada is mainly concentrated in the district of Petrolea, Ontario. On account of the small depth of the wells, and the tenacious nature of the principal strata bored through, the Canadian method of drilling differs from the Pennsylvanian or American system in the following particulars:—Drilling in Canada.
1. The use of slender wooden boring-rods instead of a cable.
2. The employment of a simple auger instead of a spudding-bit.
3. The adoption of a different arrangement for transmitting
motion.
4. The use of a lighter set of drilling tools.
Although petroleum wells in Russia have not the depth of many of those in the United States, the disturbed character of the strata. with consequent liability to caving, and the occurrence of hard concretions, render drilling a lengthy and expensive operation It is usual to begin by making an excavation 8 ft. in diameter and 24 ft. in depth, and lining theDrilling in Russia. sides of this with wood or brick. The initial diameter of the well drilled from the bottom of this pit is in some instances as much as 36 in., bore-holes of the larger size being preferred, as they are less liable to become choked, and admit of the use of larger bailers for raising the oil.
The drilling of wells of large size requires the use of heavy tools and of very strong appliances generally The system usually adopted is a modification of the Canadian system already described, the boring rods being, however, of iron instead of wood, but the cable s stem has also to some extent been used. For the ordinary 2-in. plain-laid manila cable a wire rope has in some cases been successfully substituted.
Rivetted iron casing, made of 316-in. plate, is employed, and is constantly lowered so as to follow the drill closely, in order to prevent caving. Within recent years, owing to the initiative of Colonel English, a method of raising oil by the agency of compressed air has been introduced into the Baku oil-fields.
In Galicia the Canadian system is nearly exclusively adopted In some instances under-reaming is found necessary. This consists in the use of an expanding reamer by means of which the well may be drilled to a diameter admitting of the casing descending freely, which obviously could not beDrilling in Galacia. accomplished with an ordinary bit introduced through the casing. Of late years the under-reamer has been largely superseded by the eccentric bit.
The Davis calyx drill has also been employed for petroleum drilling. This apparatus may be described as a steel-pointed core drill The bit or cutter consists of a cylindrical metallic shell, the lower end of which is made, by a process of gulleting, into a series of sharp teeth, which are set in and out alternately. The outward set of teeth drill the hole The Calyx Drill. large enough to permit the drilling apparatus to descend freely, and the teeth set inwardly pare down the core to such a diameter as will admit of the body of the cutter passing over it without seizing. The calyx is a long tube, or a series of connected tubes, situated above the core barrel, to which it is equal in diameter.
In conclusion it may be stated that the two systems of drilling
for petroleum with which by far the largest amount of work has
been, and is being done, are the American or rope
system, and the Canadian or rod system. The former
is not only employed in the United States, but is in use
in Upper Burma, Java, Rumania and elsewhere. The latter was
Comparison
of Systems.
introduced by Canadians into Galicia and, with certain modifications,
has hitherto been found to be the best for that country.
A form of the rod system is used in the Russian oil-fields, but
owing to the large diameter of the wells the appliances differ from
those employed elsewhere.
The wells from which the supplies of natural gas are obtained in the United States are drilled and cased in the same manner as the oil wells.
Transport and Storage.—In the early days of the petroleum industry the oil was transported in the most primitive manner. Thus, in Upper Burma, it was conveyed in earthenware vessels from the wells to the river bank, where it was poured into the holds of boats. It is interesting to find that a rude pipe-line formerly existed in this field for conveying the crude oil from the wells to the river; this was made of bamboos, but it is said that the loss by leakage was so great as to lead to its immediate abandonment on completion. In Russia, until 1875, the crude oil was carried in barrels on Persian carts known as “arbas.” These have two wheels of 812 to 9 ft. in diameter, the body carrying one barrel, while another is slung beneath the axle. In America, crude petroleum was at first transported in iron-hooped barrels, holding from 40 to 42 American gallons, which were carried by teamsters to Oil Creek and the Allegheny River, where they were loaded on boats, these being floated down stream whenever sufficient water was present—a method leading to much loss by collision and grounding. Bulk barges were soon introduced on the larger rivers, but the use of these was partially rendered unnecessary by the introduction of railways, when the oil was at first transported in barrels on freight cars, but later in tank-cars. These at first consisted of an ordinary truck on which were placed two wooden tub-like tanks, each holding about 2000 gallons; they were replaced in 1871 by the modern type of tank-car, constructed with a horizontal cylindrical tank of boiler plate.
The means of transporting petroleum in bulk commonly used at the present day is the pipe-line system, the history of which dates from 1860. In that year S. D. Karns suggested laying a 6-in. pipe from Burning Springs to Parkersburg, West Virginia, a distance of 36 m.; but his proposal was never carried into effect. Two years later, however, L. Hutchinson of New York, laid a short line from the Tarr Farm wells to the refinery, which passed over a hill, the oil being moved on the syphon principle, and a year later constructed another three miles long to the railway. These attempts were, however, unsuccessful, on account of the excessive leakage at the joints of the pipes. With the adoption of carefully fitted screw-joints in 1865 the pipe line gradually came into general use, until in 1891 the lines owned by the various transit companies of Pennsylvania amounted in length to 25,000 m.
The pumps employed to force the oil through the pipes were at first of the single-cylinder or “donkey” type, but these were found to cause excessive wear—a defect remedied by the use of the Worthington pump now generally adopted. The engines used on the main 6-in. lines are of 600 to 800 h.p., while those on the small-diameter local lines range from 25 to 30 h.p.
Tanks of various types are employed in storing the oil, those at the wells being circular and usually made of wood, with a content of 250 barrels and upwards Large tanks of boiler-plate are used to receive the oil as it comes through the pipe-lines Those adopted by the National Transit Company are 90 ft in diameter and 30 ft. high, with slightly conical wooden roofs covered with sheet iron; their capacity is 35,000 barrels, and they are placed upon the carefully levelled ground without any foundation.
Kerosene is transported in bulk by various means; specially constructed steel tank barges are used on the waterways of the United States, tank-cars on the railroads, and tank-wagons on the roads. The barrels employed in the transport of petroleum products are made of well-seasoned white-oak staves bound by six or eight iron hoops. They are coated internally with glue, and painted in the well-known colours, blue staves and white heads. The tins largely used for kerosene are made by machinery and contain 5 American gallons. They are hermetically sealed for transport. In Canada, means of transport similar to those already described are employ ed, but the reservoirs for storage often consist of excavations in the soft Erie clay of the oil district, the sides of which are supported by planks.
The primitive methods originally in use in the Russian oil-fields have already been described, but these were long ago superseded by pipe-lines, while a great deal of oil is carried by tank steamers on the Caspian to the mouth of the Volga where it is transferred to barges and thence at Tzaritzin to railway tank-cars. The American type of storage-tank is generally employed, in con]unction with clay-lined reservoirs.
Natural gas is largely used in the United States, and for some time, owing to defective methods of storage, delivery and consumption, great waste occurred. The improvements introduced in 1890 and 1891, whereby this state of affairs was put an end to, consisted in the introduction of the principle of supply by meter, and the adoption of a comprehensive system of reducing the initial pressure of the gas, so as to diminish loss by leakage. For the latter purpose, Westinghouse gas-regulators are employed, the positions of the regulators being so chosen as to equalize the pressure throughout the service. The gas is distributed to the consumer from the wells in wrought-iron pipes, ranging in diameter from 20 in. down to 2 in. Riveted wrought-iron pipes 3 ft. in diameter are also used. The initial pressure is sometimes as high as 400 ℔ to the sq. in., but usually ranges from 200 to 300 ℔. The most common method of distribution in cities and towns is by a series of pipes from 12 in. down to 2 in. in diameter, usually carrying a pressure of about 4 oz. to the sq. in. To these pipes the service-pipes leading into the houses of the consumers are connected.
Refining of Petroleum.—The distillation of petroleum, especially of such as was intended for medicinal use, was regularly carried on in the 18th century, and earlier. V. I. Ragozin states in his work on the petroleum industry that Johann Lerche, who visited the Caspian district in 1735, found that the crude Caucasian oil required to be distilled to render it satisfactorily combustible, and that, when distilled, it yielded a bright yellow oil resembling a spirit, which readily ignited. As early as 1823 the brothers Dubinin erected a refinery in the village of Mosdok, and in 1846 applied to Prince Woronzoff for a subsidy for extending the use of petroleum-distillates in the Caucasus. In their application, which was unsuccessful, they stated that the had taught the Don Cossacks to “change black naphtha into white,” and showed by a drawing, preserved in the archives of the Caucasian government, how this was achieved. The used an iron still, set in brickwork, and from a working charge of forty “buckets” of crude petroleum obtained a yield of sixteen buckets of “white naphtha.” The top of the still had a removable head, connected with a condenser consisting of a co per worm in a barrel of water. The “white naphtha” was sold at Nijni Novgorod without further treatment.
Some of the more viscous crude oils obtained in the United States are employed as lubricants under the name of “natural oils,” either without any treatment or after clarification by subsidence and filtration through animal charcoal. Others are deprived of a part of their more volatile constituents by spontaneous evaporation, or by distillation, in vacuo or otherwise, at the lowest possible temperature. Such are known as “reduced oils”.
In most petroleum-producing countries, however, and particularly where the product is abundant, the crude oil is fractionally distilled, so as to separate it into petroleum spirit of various grades, burning oils, gas oils, lubricating oils, and (if the crude oil yields that product) paraffin. The distillates obtained are usually purified by treatment, successively, with sulphuric acid and solution of caustic soda, followed by washing with water.
Crude petroleum was experimentally distilled in the United States in 1833 by Prof. Silliman (d. 1864), and the refining of petroleum in that country may be said to date from about the year 1855, when Samuel M. Kier fitted up a small refinery with a five-barrel still, for the treatment of the oil obtained from his father's salt-wells. At this period the supply of the raw material was insufficient to admit of any important development in the industry, and before the drilling of artesian wells for petroleum was initiated by Drake the “coal-oil” or shale-oil industry had assumed considerable proportions in the United States. Two large refineries, one on Newtown Creek, Long Island, and another in South Brooklyn, also on Long Island, were in successful operation when the abundant production of petroleum, which immediately followed the completion of the Drake well, placed at the disposal of the refiner a material which could be worked more profitably than bituminous shale. The existing refineries were accordingly altered so as to adapt them for the refining of petroleum; but in the manufacture of burning oil from petroleum the small stills which had been in use in the distillation of shale-oil were at first employed.
In the earlier refineries the stills, the capacity of which varied from 25 to 80 barrels, usually consisted of a vertical cylinder, constructed of cast- or wrought-iron, with a boiler-plate bottom and a cast-iron dome, on which the “goose-neck” was bolted The charge was distilled almost to dryness, though the operation was not carried far enough to cause the residue to “coke”. The operation was, however, completely revolutionized in the United States by the introduction of the “cracking process,” and by the division of the distillation into two parts, one consisting in the removal of the more volatile constituents of the oil, and the other in the distillation (which is usually conducted in separate stills) of the residues from the first distillation, for the production of lubricating oils and paraffin.
Various arrangements have been proposed and patented for the continuous distillation of petroleum, in which crude oil is supplied to a range of stills a fast as the distillates pass off. The system is largely employed in Russia, and its use has been frequently attempted in the United States, but the results have not been satisfactory, on account, it is said, of the much greater quantity of dissolved gas contained in the American oil, the larger proportion of kerosene which such oil yields, and the less fluid character of the residue.
In the United States a horizontal cylindrical still is usually employed in the distillation of the spirit and kerosene, but what is known as the “cheese-box” still has also been largely used. American stills of the former type are constructed of wrought-iron or steel, and are about 30 ft. in length by 12 ft. 6 in. in diameter, with a dome about 3 ft. in diameter, furnished with a vapour-pipe 15 in. in diameter. The charge for such a still is about 600 barrels. The stills were formerly completely bricked in, so that the vapours should be kept fully heated until they escaped to the condenser, but since the introduction of the “cracking process,” the upper part has usually been left exposed to the air. The cheese-box still has a vertical cylindrical body, which may be as much as 30 ft. in diameter and 9 ft. in depth, connected by means of three vertical pipes with a vapour-chest furnished with a large number, frequently as many as forty, of 3-in. discharge-pipes arranged in parallel lines.
The stills employed in Russia and Galicia are usually smaller than those already described.
The “cracking” process, whereby a considerable quantity of the oil which is intermediate between kerosene and lubricating oil is converted into hydrocarbons of lower specific gravity and boiling-point suitable for illuminating purposes, is one of great scientific and technical interest. It is generally understood that the products of fractional distillation, even in the laboratory, are not identical with the hydrocarbons present in the crude oil, but are in part produced by the action of heat upon them. This was plainly stated by Professor Silliman in the earliest stages of development of the American petroleum industry. An important paper bearing on the subject was published in 1871, by T. E. Thorpe and J. Young, as a preliminary note on their experiments on the action of heat under pressure on solid paraffin. They found that the paraffin was thus converted, with the evolution of but little gas, into hydrocarbons which were liquid at ordinary temperatures. In an experiment on 3500 grams of paraffin produced from shale (melting point 44.5° C.) they obtained nearly 4 litres of liquid hydrocarbons, which they subjected to fractional distillation, and on examining the fraction distilling below 100° C., they found it to consist mainly of olefines. The hydrocarbon C20H42, for example, might be resolved into C5H12+C15H30, or C6H14+C14H28, or C7H16+C13H26, &c., the general equation of the decomposition being—
CnH2n+2 (paraffin) = Cn−pH2(n−p)+2, (paraffin) +CpH2p (olefine).
The product actually obtained is a mixture of several paraffins and several olefines.
The cracking process practically consists in distilling the oils at a temperature higher than the normal boiling point of the constituents which it is desired to decompose. This may be brought about by a distillation under pressure, or by allowing the condensed distillate to fall into the highly heated residue in the still. The result of this treatment is that the comparatively heavy oils undergo dissociation, as shown by the experiments of Thorpe and Young, into specifically lighter hydrocarbons of lower boiling points, and the yield of kerosene from ordinary crude petroleum may thus be greatly increased. A large number of arrangements for carrying out the cracking process have been proposed and patented, probably the earliest directly bearing on the subject being that of James Young, who in 1865 patented his “Improvements in treating hydrocarbon oils.” In this patent, the distillation is described as being conducted in a vessel having a loaded valve or a partially closed stop-cock, through which the confined vapour escapes under any desired pressure. Under such conditions, distillation takes place at higher temperatures than the normal boiling-points of the constituent hydrocarbons of the oil, and a partial cracking results. The process patented by Dewar and Redwood in 1889 consists in the use of a suitable still and condenser in free communication with each other—i.e. without any valve between them—the space in the still and condenser not occupied by liquid being charged with air, carbon dioxide or other gas, under the required pressure, ind the condenser being provided with a regulated outlet for condensed liquid. An objectionable feature of the system of allowing the vapour to escape from the still to the condenser through a loaded valve, viz: the irregularity of the distillation, is thus removed, and the benefits of regular vaporization and condensation under high pressure are obtained. In the American petroleum refineries it is found that sufficient cracking can be produced by slow distillation in stills of which the upper part is sufficiently cool to allow of the condensation of the vapours of the less volatile hydrocarbons, the condensed liquid thus falling back into the heated body of oil.
In the earlier stages of the development of the manufacture of mineral lubricating oils, the residues were distilled in cast-iron stills, and the lubricating properties of the products thus obtained were injured by overheating. The modern practice is to employ horizontal cylindrical wrought-iron or steel stills, and to introduce steam into the oil. The steam is superheated and may thus be heated to any desired temperature without increase of pressure, which would be liable to damage the still. The steam operates by carrying the vapours away to the condenser as fast as they are generated, the injury to the products resulting from their remaining in contact with the highly-heated surface of the still being thus prevented
In order to separate the distillate into various fractions, and to remove as much of it as possible free from condensed steam, it is now usual to employ condensing appliances of special form with outlets for running off the different fractions.
The process of distillation of lubricating oils under reduced atmospheric pressure is now in very general use, especially for obtaining the heavier products. The vapours from the still pass through a condenser into a receiver, which is in communication with the exhauster.
The products obtained by the distillation of petroleum are not in a marketable condition, but require chemical treatment to remove acid and other bodies which impart a dark colour as well as an unpleasant odour to the liquid, and in the case of lamp-oils, reduce the power of rising in the wick by capillary attraction. At the inception of the industry kerosene came into the market as a dark yellow or reddish-coloured liquid, and in the first instance, the removal of colour was attempted by treatment with soda lye and lime solution. It was, however, found that after the oil so purified had been burned in a lamp, for a short time, the wick became encrusted, and the oil failed to rise properly. Eichler, of Baku, is stated to have been the first to introduce, in Russia, the use of sulphuric acid, followed by that of soda lye, and his process is in universal use at the present time. The rationale of this treatment is not fully understood, but the action appears to consist in the separation or decomposition of the aromatic hydrocarbons, fatty and other acids, phenols, tarry bodies, &c., which lower the quality of the oil, the sulphuric acid removing some, while the caustic soda takes out the remainder, and neutralizes the acid which has been left in the oil. This treatment with acid and alkali is usually effected by agitation with compressed air. Oils which contain sulphur-compounds are subjected to a special process of refining in which cupric oxide or litharge is employed as a desulphurizing agent.
Testing.—A large number of physical and chemical tests are applied both to crude petroleum and to the products manufactured therefrom The industry is conducted upon a basis of recognized standards of quality, and testing is necessary in the interests of both refiner and consumer, as well as compulsory in connexion with the various statutory and municipal regulations.
In the routine examination of crude petroleum it is customary to determine the specific gravity, and the amount of water and earthy matter in suspension; the oil is also frequently subjected to a process of fractional distillation in order to ascertain whether there has been any addition of distilled products or residue. Petroleum spirit is tested for specific gravity, range of boiling points, and results of fractional distillation. To illuminating oil or kerosene a series of tests is applied in order that the colour, odour, specific gravity and flash-point or fire-test may be recorded. In the testing of mineral lubricating oils the viscosity, flash-point, “cold-test,” and specific gravity are the characters of chief importance. Fuel oil is submitted to certain of the foregoing tests and in addition the calorimetric value is determined. Paraffin wax is tested for melting point (or settling-point), and the semi-refined product is further examined to ascertain the percentage of oil, water and dirt present.
In civilized countries provision is made by law for the testing of the flash-point or fire-test of lamp-oil (illuminating oil or kerosene), the method of testing and the minimum limit of flash-point or fire-test being prescribed (see below, Legislation).
The earliest form of testing instrument employed for this purpose was that of Giuseppe Tagliabue of New York, which consists of a glass cup placed in a copper water bath heated by a spirit lamp The cup is filled with the oil to be tested, a thermometer placed in it and heat applied, the temperatures being noted at which, on passing a lighted splinter of wood over the surface of the oil, a flash occurs, and after further heating, the oil ignites. The first temperature is known as the flash-point, the second as the “fire-test.” Such an apparatus, in which the oil cup is uncovered is known as an open-test instrument. In Saybolt’s Electric Tester (1879) ignition is effected by a spark from an induction-coil passing between platinum points placed at a fixed distance above the oil.
Before long, however, it was found that the open-cup tests (though they are employed in the United States and elsewhere at the present time) were often very untrustworthy. Accordingly Keates proposed the substitution of a closed cup in 1871, but his suggestions were not adopted. In 1875 Sir Frederick Abel, at the request of the British Government, began to investigate the matter, and in August 1879 the “Abel test” was legalized. This apparatus has an oil cup consisting of a cylindrical brass or gun-metal vessel, the cover of which is provided with three rectangular holes which may be closed and opened by means of a perforated slide moving in grooves; the movement of the slide causes a small oscillating colza- or rape-oil lamp to be tilted so that the flame (of specified size) is brought just below the surface of the lid. The oil-cup is supported in a bath or heating-vessel, consisting of two flat-bottomed copper cylinders, to contain water, heated by a spirit lamp, and provided with an air-space between the water-vessel and the oil-cup. Thermometers are placed in both oil-cup and water-bath, the temperature of the latter being raised to 130° at the commencement of the test, while the oil is put in at about 60° F. Testing is begun when the temperature reaches 66° by slowly drawing the slide open and reclosing it, the speed being regulated by the swing of a pendulum supplied with the instrument. It has been found that variations in barometric pressure affect the flash-point and accordingly corrections have to be made in obtaining strictly comparative results at different pressures. The Abel-Pensky instrument, used in India and in Germany, differs only in being provided with a clockwork arrangement for moving the slide. Numerous other forms of open-test and close-test instruments have from time to time been devised, some of which are in use in the United States and in other countries.
It is still customary to determine the open flash-point and fire-test of lubricating oils, but the close flash-point is also usually ascertained, a modification of the Abel or Abel-Pensky apparatus, known as the Pensky-Martens, having been devised for the purpose. This instrument is so constructed that the higher temperature needed can be readily applied, and it is fitted with a stirrer to equalize the heating of the contents of the oil cup.
For the testing of the viscosity of lubricating oils the Boverton Redwood standardized viscometer is generally employed in Great Britain. By means of this instrument the time occupied in the flow of a measured quantity of the oil through a small orifice at a given temperature is measured.
Uses.—Petroleum has very long been known as a source of light and heat, while the use of crude oil for the treatment of wounds and cutaneous affections, and as a lubricant, was even more general and led to the raw material being an article of commerce at a still earlier date. For pharmaceutical purposes crude petroleum is no longer generally used by civilized races, though the product vaseline is largely employed in this way, and emulsions of petroleum have been administered internally in various pectoral complaints; while the volatile product termed rhigolene has been largely used as a local anaesthetic.
For illuminating purposes, the most extensively-used product is kerosene, but both the more and the less volatile portions of petroleum are employed in suitable lamps. Petroleum products are also largely utilized in gas manufacture for, (1) the production of “air-gas,” (2) the manufacture of oil-gas, and (3) the enrichment of coal-gas. For heating purposes, the stoves employed are practically kerosene lamps of suitable construction, though gasoline is used as a domestic fuel in the United States. The use of petroleum as liquid fuel is dealt with under Fuel, as is the employment of its products in motors, which has greatly increased the demand for petroleum spirit. Petroleum has largely superseded other oils, and is still gaining ground, as a lubricant for machinery and railway rolling-stock, either alone or in admixture with fixed oils. The more viscous descriptions of mineral oils have also been found suitable for use in the Elmore process of ore-concentration by oil.
Legislation.—Since the inception of the petroleum industry, most civilized countries have prescribed by law a test of flash-point or inflammability, designed in most cases primarily to afford a definition of oils for lighting purposes which may be safely stored without the adoption of special precautions. In the United Kingdom the limit has, for the purpose in question, been fixed by the legislature at 73° F., by the “Abel test,” which is the equivalent of the former standard of 100° F. by the “open-test.” While the subject of the testing of petroleum for legislative purposes has been investigated in Great Britain by committees of both branches of the legislature, with a view to change in the law, the standard has never been raised, since such a course would tend to reduce the available supply and thus lead to increase in price or deterioration in quality. Moreover the chief object of the Petroleum Acts passed in the United Kingdom has hitherto been to regulate storage, and it has always been possible to obtain oils either of higher or lower flash-point, when such are preferred, irrespective of the legal standard, in addition to which it may be asserted that in a properly constructed lamp used with reasonable care the ordinary oil of commerce is a safe illuminant. The more recent legislation with regard to “petroleum spirit” relates mainly to the quantity which may be stored for use on “light locomotives.”
The more important local authorities throughout the country have made regulations under the powers conferred upon them by the Petroleum Acts, with the object of regulating the “keeping, sale, conveyance and hawking” of petroleum products having a flash-point below 73° F., and the Port of London authority, together with other water-way and harbour authorities in the United Kingdom, have their own by-laws relating to the navigation of vessels carrying such petroleum.
In other countries the flash-point standards differ considerably, as do the storage regulations. In France, the standard is 35° C. (Granier tester, equivalent to 98° F.), and according to their flash point, liquid hydrocarbons are divided into two classes (below and above 35° C), considered differently in regard to quantities storable and other regulations. In Germany, the law prescribes a close-test of 21° C, equal to about 70° F., whilst in Russia the standard is 28° C, equal to 84.4° F., by the close-test, in both these countries the weights of petroleum which may be stored in specified buildings are determined by law. In the United States, various methods of testing and various minimum standards have been adopted. In Pennsylvania, the prescribed limit is a “fire-test” of 110° F., equivalent to about 70° F., close-test, while in the State of New York it is 100° F., close-test.
See Sir Boverton Redwood's Petroleum and its Products (2nd ed., London, 1906), Beeby Thompson, Petroleum Mining (1910), L. C. Tassart, Exploitation du Pétrole (1908), C. Engler and H. Hofer, Das Erdöl 5 vols. (1909 seq.); A. B. Thompson, The Oil Fields of Russia (1908), and J. D. Henry, Oil Fields of the Empire (1910). (B. R.)